Material route confirmation
Confirm application, budget, backing, thickness, hand feel and performance direction.
Process
Artificial leather process routes for clear material selection.
The process page separates material systems from production routes, including Semi PU dry process, PVC calendering, PU dry lamination, foaming, lamination, finishing and inspection.
- Semi PU dry process and transfer coating
- PVC calendering, embossing and lamination
- PU dry lamination, wet process PU base and finishing
Workshop Routes
Production steps from material route to sample inspection
Each project can use a different combination of coating, calendering, foaming, lamination, embossing and finishing.
Coating or calendering
Select Semi PU dry process transfer coating, PVC calendering or PU coating routes.
Foaming and body control
Adjust fullness, softness, elasticity and material body through layer design.
Lamination and backing
Bond the surface system with fabric backing or base material according to use requirements.
Embossing and finishing
Develop texture, color, gloss, touch and functional surface treatment.
Inspection and sampling
Check surface appearance, thickness, hand feel and sample consistency before bulk discussion.
Structure References
Common layer structures
These diagrams are references for communication. Actual formulations and layer arrangements can be adjusted by project requirements.
Dry Process
Four-Coating Semi PU
Transfer coating route for texture, hand feel and cost balance.
Calendering
PVC Calendered Leather
PVC calendered artificial leather with stable thickness and rich embossing options.
PU Route
PU Dry Lamination
Transfer coating and lamination for flexible design and stable surface appearance.
Factory Images
Production and finishing views
Real workshop images can help buyers understand the production environment behind the material samples.
